How to choose the suitable vibration motor for the vibration machine?

Vibration motor has many types and models with a wide application,it is usually applied with the feeder, vibrating screen combination. The vibration motor is very important in the vibration machine. It directly determines the working efficiency of the vibration machine.The vibration mechanical vibration motor selection steps are as follows:
A.According to the operating requirements, confirm the required vibration of the frequency (r/min) and the amplitude Ym (mm).
Such as the six vibration motor (n=960r /min) can drive the vibration chute, vibration feeder, vibration mill, vibrating screen etc.
B.According to the structure of the vibration machine itself, get the vibration weight G (kg) and calculate the required vibration force Fm (N) .
C.According to the vibration of the operation to get Fm, you can get the model of the vibration motor, please pay attention to the exciting force FH is larger than Fm.
D.Design the overall structure, and calculate the actual vibration parameters, after the calculation, if the vibration motor is too large or too small, motor model should be re-selected.
E.Design of vibration isolation system. 

What's the Special Role of Vibrating Screen Bouncing Ball?

 When the vibrating screen works, have you ever noticed that the bouncing balls beat up and down on the sieve mesh? Why this phenomenon occurs on the sieve mesh? What's special role of bouncing ball? Today we will take a brief look.
These bouncing balls are an essential part of vibrating screening machines.Its role is beating the sieve mesh up and down avoid adhesion material blocking the sieve mesh which can improve screening efficiency and accuracy.

Bouncing balls are generally divided into different diameters: φ10, φ15, φ20, φ25, φ28, φ30, φ40, φ50, φ60 and so on, commonly used ones are φ25 and φ28 , φ40, φ50and φ60 mainly used for mine vibrating screen.
According to the material,bouncing ball can be classified into several types: rubber ball, silicone ball, PTFE ball bouncing, according to different materials of bouncing balls, the application and function is also different.
Natural rubber bouncing ball：it is suitable for general material screening process;
Silicone bouncing ball：good elasticity., mainly used for food, medicine and other materials screening;
PTFE bouncing ball : It can soak in the oil , mainly applied to oily liquid materials screening.
The bouncing balls should be selected based on different material properties to meet customer requirements in different conditions. Though bouncing ball is a small accessory, it is the key to solve the problem of screening.

Introduction of screw conveyor parts

CUSTOMER REFERENCE LIST (YEAR 2012-2014)
NO.	EQUIPMENT	VENDOR'S SCOPE OF SUPPLY	QUANTITY	TIME
		PROJECT LOCATION
4	Screw Conveyor Parts	New Zealand	120 Sets	20120506
5	Screw Conveyor Parts	Bolivia	1 Piece	20120500
7	Screw Conveyor Parts	Poland	120 Pieces	20120506
49	Screw Conveyor And Rotary Valve	Chile	6 Sets	20141029

► Brief introduction
Spare parts of cement screw conveyor include screw blade, reducer, intermediate bearing (hanging type), Tailstock, flange plate, cardan joint etc.

                                  Universal joint                           Intermediate Bearing

                                    Tailstock                                                  Reducer

Introduction of Vibrating Motor

►Customer reference list

CUSTOMER REFERENCE LIST (YEAR 2012-2014)
NO.	EQUIPMENT	VENDOR'S SCOPE OF SUPPLY
		PROJECT LOCATION	QUANTITY	TIME
47	Vibration motor	Kenya	2 Sets	20140926
42	Vibration motor	Indonesia	16 Sets	20140500

► Brief introduction:
Vibration motor is the general exciting vibration source of all kinds of vibrating machines such as vibrating screen, vibrating feeder, vibrating conveyor, vibrating flask shaker, vibrating crusher, vibrating molding machine, vibrating sand mixer, vibrating buffing machine, block-proof device, vibrating test-bed, etc.
► Features :
1. High efficiency running.
2. Stable vibrating frequency.
3. Dust-proof and water-proof.
4. Strong resistance to vibration, large kinetic motion.
5. Exciting force could be infinitely variable controlled.
6. Large vibration force, light body weight, small volume, low mechanical noise.
7. The exciting force direction can be changed according to the installation of vibration motor.
8. Many units of motor can be cooperated to the synchronization of complete and different technological requirements.
►Application
Vibrating motor can be widely used in power plant, building materials, grain, coal, mine, metallurgy, chemical industry, light industry, casting, railway, port and other industries. The products have been well received by our customers.

►IP Grade
IP (INGRESS PROTECTION) grade system is drafted by IEC (INTERNATIONAL ELECTROTECHNICAL COMMISSION ).IP grade is composed of two numbers, the first number represents for anti-invasion grade of external objects and dust, the second the number shows that the sealing degree of anti- invasion of moisture and water, if the number is greater, the degree of protection will be higher.
The first number:
0: no special protection
1: it can prevent external objects with solid diameter larger than 50 mm entering into the casing.
2: it can prevent external objects with solid diameter larger than12 mm entering into the casing.
3: it can prevent external objects with solid diameter larger than 2.5 mm entering into the casing.
4: it can prevent external objects with solid diameter larger than 1 mm entering into the casing.
5: protection against dust, it can prevent dust from entering to affect the normal operation of the product, and prevent dust contacting the inner casing or parts.
6: sealing against dust, it can completely prevent dust from entering into the casing and prevent the dust contacting the inner casing or parts.
The second  number:
0: no special protection
1: drip-proof: vertical drop of water will not directly enter into the motor.
2:15 degrees angle drip proof: within a range of 15 degrees angle, water drop will not directly enter into the motor.
3: 60 degrees angle water spray proof: within a range of 60 degrees angle, water-spray will not directly enter into the motor.
4: water splash proof: splash water in any direction will not bring harmful effects to motor.
5: water spray proof: spray water in any direction will not bring harmful effects to motor.
6: water waves or strong water spray proof: furious waves or strong water spray will not bring harmful effects to motor.
7: water immersion proof: motor immersed in the water under a stipulated pressure and time, the water inflow will not bring harmful effects.

The difference between the Conical self-aligning roller and the Friction transfer roller

Tapered self-aligning roller is similar with Friction self-aligning roller in structure which are mentioned when introduce the belt conveyor, their purpose is protecting belt and preventing belt deviation. However, in the process of actual use, there is a big difference between them.
The main difference:

1.Stability performance: these two kinds of roller have their own advantages and disadvantages. Tapered self-aligning roller provides a more stable transport environment for belt and material, but since the tapered roller with a certain angle, if carries the material for a long time, it will increase the radial offset of roller. While friction self-aligning roller has a stable structure so that it can carry material for a long time and won’t be influenced. but there is a certain angle between belt and roller due to design of friction pulley, the joint degree of friction self-aligning roller is lower than tapered self-aligning roller, which will reduce the stability performance of belt conveyor.
2.Friction coefficient: concerning this aspect, tapered self-aligning roller has advantage over the friction self-aligning roller, tapered self-aligning roller has a special body design of roller, it could extremely increase joint degree of belt and roller to make the belt adapt to tapered roller, it also greatly reduce the force of friction.

3.Sealing Performance: the sealing performance of friction self-aligning roller is better than tapered self-aligning roller, the friction one adopts the design with independent installation of the friction pulley to promise a good sealing performance, however, because tapered self-aligning roller has a different diameter of pipe, it increase the difficulty of seal, meanwhile, performance of seal is also reduced.
4.Production cost: the structure and technology of tapered self-aligning roller are much simpler, so the cost is low, but if in the long run of using, the friction self-aligning roller is more stable and durable.

Introduction of Rainproof Cover

CUSTOMER REFERENCE LIST (YEAR 2012-2014)
NO.	EQUIPMENT	VENDOR'S SCOPE OF SUPPLY	QUANTITY	TIME
		PROJECT LOCATION
2	Conveyor Cover	Bolivia	350 Pieces	20120322
3	Conveyor Cover	Taiwan,China	100 Pieces	20120400
38	Conveyor Cover	Madagascar	1182 Pieces	20140400
48	Conveyor Cover	Arabia And The United Arab Emirates	485 Pieces	20141015

 

rainproof cover

► Brief introduction:
Conveyor rainproof cover is made by color steel plate.It is used to protect transported material, conveyor belting, idlers and structure from rain, wind, dust during transportation and reducing material loss.Conveyor cover makes operation and transportation safe and reliable,it also plays an important role to purify the environment.
► Application
Anti-rain cover is suitable for 500/650/800/1000/1200/1400/1600/1800/2000mm width belt conveyor in power station, cement plant, steel mill, chemical plant, port, dock, mine, coal plant etc.
► Features
1.Anti-rain,dust and wind
2.Safe to Handle and easy to Maintain
3.Light weight,simply assembly and dismantling
4.Long service life
5.Easy access for belt and idler repair

rainproof cover

► Advantage

    1. Proven strength, adaptability and low maintenance. 

    2. Lightweight elements simplify assembly, dismantling and re-use. 

    3. Zinc coating of the sections and support bands combine to provide long service life. 

    4. Designed to provide easy access for belt and idler repair. 

    5. Effective length 900mm; can be overlap joint. 

    6. Thickess 0.5~1mm; 

    7. Fixed type, whole open-close type, particle open -close type, deviation conveyor hood etc;

► Selection condition

    1.What is the conveying material and its physical characteristics? such as bulk density, feeding size, temperature, mositure content etc.

    2. What is the processing capacity of the elevator?

    3. What is the lifting height of the elevator (distance between inlet and outlet)?

Introduction of Conveyor Pulley

Conveyor pulley is a mechanical device which stays at two ends of belt machine, guides the belt running, and changes the belt direction and tensions the belt.

Types: driving pulley; bend pulley; coating pulley (includes vulcanized pulleys and cold adhesive pulleys).

The type of rubber surface could be flat, herringbone and rhombic.

► Features
1) Steady running
2) Less noise
2) Less movement longitudinally
3) Various bearing housing
4) Multistage labyrinthine sealing;
5) High load, low shaking

► Application
The belt conveyor drum usually installs in the belt conveyor which is used in coal mines, metallurgy, machinery, ports, construction, electricity, chemistry, food packing and other industries

Introduction of Ultra High Molecular Polyethylene Roller

Ultra high molecular polyethylene roller is an advanced product which is to substitute stainless roller, which has some disadvantages such as heavy, easy to be eroded, easy to stick with transporting material, high static electricity and others. it includes ultrahigh molecular polyethylene pipe which produced by high technology as its body, bearing seat and seal are fully rubber material made by one-time. Then, they are sealed with three layer of water-proof and dust-proof installation via labyrinth and contact method

► Features
1. Good Lubricity and not bonding, so no bonding and piling up material on the surface of the idler. Guarantee the steady operation of the belt conveyor.
2. Friction coefficient is much lower than steel, reduce the friction between the idler and belt, that reduces the driving force of the belt conveyor.
3. Long working life, is 3~5 times of the steel.
4. Because of the good performance of the UHMW-PE, also extending the working life of the belt conveyor.
5. Light weight which is 1/3~1/2 of the steel weight, conveniently installing and changing, reducing the maintance and labor intensity and also reducing the 25% electricity.
6. Effectively reducing the operation noise, UHMW-PE has better shock absorbing performance and damping performance.
7. Good load bearing performance and anti-corrosive performance, it can be meet the heavy load of the belt conveyor according to the adjusting the thickness 8. Adapt to large scope of the working temperature. ( can work from -40℃ ~ 80℃)  
►Application
Ultra High Molecular Roller is the substitution product of stainless roller; it is also equipped in the belt conveyor, which is widely used in coal mines, metallurgy, ports, construction site, power station, and chemical, especially in food and medicine industries.

Introduction of Conveyor Roller

conveyor roller

Belt conveyor roller is an important part of belt conveyor. It accounts for a total cost of 35% of a belt conveyor, suffered more than 70% of the resistance. So the quality of roller is particularly important.
The role of roller is to support the belt conveyor and the weight of material. Roller must be flexible and reliable operation. Although the roller in the belt conveyor is a small part, structure is not complicated, it is not easy to produce high-quality roller. The conveyor rollers of our company are well accepted by the customers for their higher quality, reasonable price and good service.
► Features
1. Dust-proof, waterproof
2. Small rotation resistance
3. Permanent lubrication
4. Long service life (more than 50000 hours).
5. Small radial runout, which of carrying idler is below 0.35 mm.

 ► Application The Carrying roller is usually equipped in the belt conveyor, which is widely used in coal mines, metallurgy, ports, construction site, power station, and chemical, food industries

How to Maintain Motorized Pulley and Keep it Servicing Longer Time?

Are you in trouble with maintaining and repairing motorized pulley when operate the belt conveyor? Come and check this article ,we are sure you will get a satisfied solution !
1. In order to create a good condition for normal operation, please check the surrounding environment, fastening bolts, oil leakage, the cable before each start-up.
2. Please start a new pulley with inching running, then it will turn into normal gradually, please check the machine vibration, noise, and temperature heating of each operating component after running for 10 minutes.
3. If oil leakage happens to motorized pulley, please pay attention to check two parts: one is oil seal, check it whether has wear and tear or deformation phenomenon, if any, please replace the cage oil seal timely; the other one is that the air outlet can’t be blocked, if there is blockage, the deposition of dust, grease and sundries shall be removed as soon as possible to ensure smooth access.
4. Regularly check the oil level in the drum is an important part of the daily maintenance, besides, regulation of the oil level height is one of the conditions to ensure the normal operation of the pulley. Inspection methods can be referred according to operation manual.

Introduction of Fixed Belt Conveyor

Fixed Belt Conveyor is a friction drive conveyor transported materials continuously. Belt conveyor machine comprises the rack, conveyor belt, pulley, rollers, tensioning devices, driving unit and other components. It not only conveys material, but also can cooperate with various industrial equipments to form a rhythmic transport line.
►Features
1) Long distance
2) Easy maintenance
3) Steady operation
4) Convenient loading and unloading
5) Wide applications
►Advantage

The advantages of belt conveyor are 

   1.Large conveying capacity

   2.Long conveying distance

   3.Low horsepower compared with other types of conveyor

   4.Low cost of operating and maintenance

   5.Stable performance and reliable operation

   6.High universality and easy maintenance

   7.Labour saving

   8.No product degradation during conveying process

   9.Conveyor can have changes in elevation (horizontal, inclined or combination)

   10.Weight belt section can be added for continuous product weighing

   11.Belt conveyors can pivot at one end allowing the discharge to be moved over an arc (radial stacking).

fixed belt conveyor

►Working Principles
Belt conveyor is composed by two endpoint pulleys and a closed conveyor belt.  The pulley that drives conveyor belt rotating is called drive pulley or transmission drum; the other one–only used to change conveyor belt movement direction–is called bend pulley. Drive pulley is driven by the motor through reducer, and conveyor belt dragging relies on the friction drag between the drive pulley and the conveyor belt. The drive pulleys are generally installed at the discharge end in order to increase traction and be easy to drag. Material is fed on the feed-side and landed on the rotating conveyor belt, then rely on the conveyor belt friction to be delivered to discharge end.

fixed belt conveyor for coal

►Application
Long distance belt conveyor can transport bulk materials or bagged goods, such as stone, sand, coal, concrete, cement, gravel, fertilizer, mineral ore, limestone, coke, sawdust, wood chip, bulk material, grain, corn flakes, carbon black, component/part, etc.
►Components of Belt Conveyor

Main components of a belt conveyor are:

   1.Belt is used for moving and supporting surface on which the conveyed material rides. It is the tractive element. The type of belt used need to depend on the nature of materials to be transported. 

   2.Idlers are the supports for the carrying and return stands of the belt.

   3.Drive that imparts power to one or more pulleys to move the belt and its loads.

   4.Structure is the support and maintains the alignments of the idlers and pulleys. Besides, it also supports the driving machinery. 

Other components included: 

   5.Loading chute or feeder chute that organizes the flow of material and directs it on the belt conveyor.

   6.Take-up device which is used to maintain the proper tension of the belt for effective power transmission.

   7.Belt cleaner that keeps the belt free from materials sticking to the belt.

   Tramp removal device, which is optionally used in case the conveyed material bears the chance of having tramp iron mixed with it and subsequent handling of the material, demands its removal. 

   8.Continuous weighing device for constantly measuring the load being carried by the conveyor belt.

   9.Discharge chutes to guide the discharged projectile to subsequent conveyor or other receiving point.

   10.Surge hopper and feeder, which is essential for supplying material to the conveyor at uniform rate when the supply of material is intermittent.

The Introduction of YZO Vibration Motor

YZO vibration motor has an extremely wide application scope in many engineering projects as it is a universal type of motor, such as the vibrating equipment used in hydropower construction, building materials, chemical, mining, coal, metallurgy industries etc. The vibrating equipment includes vibrating crusher, vibrating screen, vibrating packing machine, vibrating shake-out machine, vibration molding machine. The exciting source of YZO vibratory motor is produced by power source and vibration source, the exciting force can be adjusted steplessly and it is easy to operate.
YZO vibrator motor is not only can be applied in general vibrating equipment, but also can work in the forms of a combination of a variable vibration types, such as planispiral, spiral, shaking vibration, combination straight line, combination of long elliptic,compound double amplitude ,these vibration forms can produce new vibration equipment.

What is the meaning of the #second number of motor IP Grade?

0: no special protection

1: drip-proof: vertical drop of water will not directly enter into the motor.

2:15 degrees angle drip proof: within a range of 15 degrees angle, water drop will not directly enter into the motor.

3: 60 degrees angle water spray proof: within a range of 60 degrees angle, water-spray will not directly enter into the motor.

vibrating motor

4: water splash proof: splash water in any direction will not bring harmful effects to motor.

5: water spray proof: spray water in any direction will not bring harmful effects to motor.

6: water waves or strong water spray proof: furious waves or strong water spray will not bring harmful effects tomotor.

7: water immersion proof: motor immersed in the water under a stipulated pressure and time, the water inflow will not bring harmful effects.

vibrating motor with flange

PK Mining Machinery Company

 Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation. 

   Tel: +86 373 579 9198

   Fax: +86 373 507 1699  

   info@pkmachinery.com  

   Address: 289 Yellow River Road, Xinxiang City, Henan Province, China

What is the meaning of first number of motor IP Grade?

Motor IP (INGRESS PROTECTION) grade system is drafted by IEC (INTERNATIONAL ELECTROTECHNICAL COMMISSION ).IP grade is composed of two numbers, the first number represents for anti-invasion grade of external objects and dust, the second the number shows that the sealing degree of anti- invasion of moisture and water, if the number is greater, the degree of protection will be higher.

0: no special protection

1: it can prevent external objects with solid diameter larger than 50 mm entering into the casing. 

2: it can prevent external objects with solid diameter larger than12 mm entering into the casing. 

3: it can prevent external objects with solid diameter larger than 2.5 mm entering into the casing. 

4: it can prevent external objects with solid diameter larger than 1 mm entering into the casing. 

5: protection against dust, it can prevent dust from entering to affect the normal operation of the product, and prevent dust contacting the inner casing or parts.

6: sealing against dust, it can completely prevent dust from entering into the casing and prevent the dust contacting the inner casing or parts.

PK Mining Machinery Company

Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation. 

   Tel: +86 373 579 9198

   Fax: +86 373 507 1699  

   info@pkmachinery.com  

   Address: 289 Yellow River Road, Xinxiang City, Henan Province, China

Eight Factors will Affect the Quality of Conveyor Roller

Conveyor roller is widely used in various types of industries, however, most customers lack of the knowledge for choosing the suitable conveyor roller. Let’s show you what are the factors that affecting the quality of roller.

 

1. Roller radial runout (the index directly affects the stability of the conveying materials)

2. Flexibility (the index affects the life-span of the roller and belt, as well as the driving power of the machine)

3. Dust resistance performance(the index affects the life-span of roller)

4. Shock resistance performance (the index affects the life-span of roller)

5. Rotational resistance (the index affects the life-span of tape)

6. Axial carrying capacity (the index affects the life-span of roller)

7. Water resistance performance(the index affects the life-span of roller)

8. Axial string momentum (the index affects the life-span of roller directly)

--------------------------------------------------------------------------------------------------------------------------------------------

Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. Our goal is "be the future global leader of mining machinery industry". If you have any question, please feel free to consult us (www.pkmachinery.com) we will give you accurate and timely service.